This paper presents a simulation of square bar extrusion using the finite element method in QForm software. The sequence of simulation stages is described and verified using an example of extruding AD31 alloy. The geometry of the extrusion tool (die) was improved to reduce material damage and eliminate profile distortion. It was found that rounding the corners and adding a calibrating section to the die provides improved performance. The analysis of metal heating from plastic deformation is also provided. The study highlights the importance of computer modeling for optimizing tools and increasing the efficiency of the metal forming process. Specifically, the initial and final die geometries were compared to assess the impact on product properties. Recommendations are provided for using simulation in the practice of developing metal forming process technologies. The benefits of using QForm software over alternative solutions are highlighted, including access to a comprehensive material database and robust technical support. The improved die design resulted in reduced plastic deformation and improved product quality. Finite element analysis significantly accelerates the development and testing of tools, providing the ability to develop optimal designs that account for various factors.

Keywords: extrusion, die design, finite element method, computer modeling, optimization, metal forming, aluminum alloy, process simulation

TThe modeling of the process of distribution of profile oil pipes in a well by means of a cone punch is considered and the determination of the force necessary for its pushing is carried out on this basis. The normal force for one protrusion of the pipe profile was found. The change in the deformation resistance and profile geometry during distribution is taken into account. The optimal taper angle is determined and the geometric parameters of the punch are selected, including the largest and smallest diameters and its length. A numerical example of calculation based on the obtained formulas is given, which shows the technical feasibility of the process.

Keywords: distribution, oil profile pipes, protrusion force, equilibrium equation, deformation resistance, tool geometry, numerical example